High Speed Solventless Lamination Machine

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The Machine created to cover the growing needs of solventless lamination on flexible packaging market. Enhanced performances, on one hand, and the easy operating features on the other are the main reasons to select this machine, joined with its ability to handle a wide range of lamination jobs. The machine has been specially designed, focusing on short and medium runs on solventless applications over plastic films. The machine is made to deliver optimum performance and productivity.

Removal of the Metering Cylinder

Quick and simple removal of the metering cylinder without locking the drive system on cylinder.

Shaft-less Unwinders & Rewind

Unwinders – Web Tension Control by using Pneumatics
Brake Rewinder – Web Tension Control by using Latest Generation AC Motor and AC Drive The System maintains the set tension precisely through out the reel run .

Adhesive Metering System

R1 : First feeding roller, heated and manually rotated both side.
R2 : Feeding roller is heated and independent motorized from R1, allowing the floating system created to facilitate the cleaning process.
R3 : Metering roller rubber coated; easily interchangeable for different web widths.
R4 : Heated and motorized roller allows a perfect delivery of adhesive over te substrate coordinating speed with R3

Laminator Unit

It consists of a heated chrome plated ground steel roll with double walls and internal coil to ensure the perfect uniform heating on its whole width. A Rider Roll coated with Hard Rubber , driven by Pneumatic pistons which can be adjusted at both ends R5 Lay on Roller provides the complement to get a smooth and Homogeneous adhesive layer. Back Up Roller provided to ensure uniformity and smoothness in impression of Air Bubbles etc at either substrates.

Salient Features

• Suitable Material : Aluminum Foil, BOPP, PE / LDPE / HDPE, PET, Suitable for other materials within the mentioned tension range.
• Maximum Speed : Upto 300mtrs/min.
• Machine is controlled and supervised by High Performance motion controller
• A.C Drive/Servo Drive based closed loop controller for Web Handling by using latest generation of Electronics
• Web Width : 1000 mm to 1300 mm
• Maximum Lamination Width : 1000 mm to 1300 mm
• Minimum Film Width : 600 mm
• Maximum reel diameter : Unwinders & Rewinder : 800 mm to 1000 mm
• Core diameter : Unwinders & Rewinder : 3” & 6” (76mm/152mm)
• Maximum Film Tension : Unwinders & Rewinder : 300N
• Minimum film Tension : Unwinders & Rewinder : 40N